Waya sanda pickling&phosphating line
Fa'idodi da haɓakar haɓakar jiyya ta pickling ta atomatik:
Kayan aikin jiyya mai sarrafa kansa yana da fa'idodi waɗanda hanyoyin zaɓe na gargajiya da sauran hanyoyin jiyya marasa acid ba za su iya kwatanta su ba:
★Kyakkyawan ingancin farfajiya-- matsakaicin da ake amfani da shi har yanzu acid ne, don haka ingancin saman har yanzu yana riƙe da fa'idodin pickling na gargajiya;
★Samar da atomatik-- ci gaba da samar da atomatik, ingantaccen samarwa, babban fitarwa, sigogin tsari daban-daban ana sarrafa su ta kwamfuta, samarwa ta atomatik.Tsarin yana da kwanciyar hankali, musamman dacewa da babban girma, samar da tsakiya;
★Ƙananan farashin samarwa-- sarrafa atomatik na sigogi na tsari, ana iya inganta tsarin samarwa, tare da ma'ana da ingantaccen tsarin watsa labarai na samarwa.Yin amfani da zobe, yayin da samarwa ta atomatik zai iya rage farashin ma'aikata yadda ya kamata.Wadannan abubuwan sun sa kayan aikin tsinke mai sarrafa kansa.Kudin aiki na kayan aiki yana da ƙasa sosai fiye da na tsinken gargajiya;
★Low gurbacewar muhalli-- Na'urar pickling mai sarrafa kansa za a iya sanye shi da ingantaccen ruwan sha da na'urorin kula da iskar gas, haɗe da halayen kayan aikin sa, Cimma ƙananan hayaki da ƙarancin ƙazanta ga shuka da kewaye.Musamman don maganin hazo acid da maganin ruwa.A gefe guda, idan an sanye da kayan aikin sabunta acid ɗin da suka dace, ana iya samun fitar da sifiri.
★ Tare da ci gaban fasaha, kayan aikin tsinke mai sarrafa kansa sannu a hankali za su fahimci haɗin kai tare da bin diddigin dabaru, MES, ERP da sauran tsarin.Tare da masana'antu 4.0, hangen nesa na na'ura, manyan bayanai na girgije da sauran fasahohi, na iya cimma matsayi mafi girma na haɓakawa, sarrafa kansa, da samar da nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan, suna kawo fa'idodin tattalin arziƙi ga kamfani.
Zaɓin kayan aiki
Bambanci tsakanin nau'ikan layukan pickling daban-daban:
★nau'in da'irar-- dace da kayan sandar igiya mai tsayi da ƙananan carbon tare da buƙatun tsari iri ɗaya, tare da babban inganci, babban fitarwa da haƙuri mai kyau;
★U-type-- dace da high da low carbon waya sanduna da bakin karfe waya sanduna da daban-daban iri da kuma bukatun aiki, tare da babban fitarwa;
★madaidaiciya nau'in-- dace da masana'antun tare da m shuka tsarin da low fitarwa bukatun.Babu iyaka ga ire-iren sandunan waya.
Tsarin tsari na al'ada
Siffofin
★ Sabbin ma'aikata:
• Motar lantarki na musamman na musamman don layin tsinke, tare da babban matakin kariya da juriya na lalata;
• Gudanar da motsi na ƙafafu huɗu, 4 injuna na hannu suna aiki tare, wanda ke inganta ingantaccen aminci da rashin haƙuri na aikin kayan aiki;
Rashin gazawar injin guda ɗaya ba ya shafar aikin mai sarrafa;
• Firam ɗin juzu'i mai motsi tare da jagorar bangarorin biyu haɗe tare da tsarin jagora da yawa na hannun mutum-mutumi yana tabbatar da kwanciyar hankali da ƙaramar amo;
• Firam ɗin juzu'i mai motsi yana ɗaukar hanyar dabarar jagora ta hanyoyi uku tare da tsarin 2 × 2 don tabbatar da cewa tsarin ɗagawa da saukarwa ya tabbata kuma ba girgiza;
• Multi-group tuƙi inji tare da 2 × 4 tsarin, m tuƙi, low gudu amo, kuma babu dogo jamming;
• Matsakaicin jujjuyawar waƙar zai iya zama ƙanƙanta kamar mita 3, kuma shimfidar wuri ta kasance m.Idan aka kwatanta da samfurori irin wannan, yana adana 1/3 na sararin ma'aikata;
• Mai sarrafa ba ya tuntuɓar waƙar kai tsaye yayin tafiya, kuma ba a sawa waƙar ba;
• Sanye take da madaidaicin ƙima mai ɗagawa don sarrafa daidai matsayin ɗagawa da saka idanu akan matsayin ɗagawa a kowane lokaci don tabbatar da aiki mai aminci;
• Kowane manipulator yana sanye da firikwensin matsayi na madaidaiciya, wanda koyaushe yana mayar da matsayin mai aiki na yanzu, tare da ƙuduri na 0.8mm, yana tabbatar da cewa manipulator yana aiki daidai;
• Ingantaccen tsarin injiniya na musamman, tsawon rayuwar sassa, sauƙin kulawa da gyarawa, da saurin sauyawa na sassa.
• Motar lantarki na musamman na musamman don layin tsinke, tare da babban matakin kariya da juriya na lalata;
• Gudanar da motsi na ƙafafu huɗu, 4 injuna na hannu suna aiki tare, wanda ke inganta ingantaccen aminci da rashin haƙuri na aikin kayan aiki;
★ gazawar injin guda daya baya shafar aikin na'urar;
• Firam ɗin juzu'i mai motsi tare da jagorar bangarorin biyu haɗe tare da tsarin jagora da yawa na hannun mutum-mutumi yana tabbatar da kwanciyar hankali da ƙaramar amo;
• Firam ɗin juzu'i mai motsi yana ɗaukar hanyar dabarar jagora ta hanyoyi uku tare da tsarin 2 × 2 don tabbatar da cewa tsarin ɗagawa da saukarwa ya tabbata kuma ba girgiza;
• Multi-group tuƙi inji tare da 2 × 4 tsarin, m tuƙi, low gudu amo, kuma babu dogo jamming;
• Matsakaicin jujjuyawar waƙar zai iya zama ƙanƙanta kamar mita 3, kuma shimfidar wuri ta kasance m.Idan aka kwatanta da samfurori irin wannan, yana adana 1/3 na sararin ma'aikata;
• Mai sarrafa ba ya tuntuɓar waƙar kai tsaye yayin tafiya, kuma ba a sawa waƙar ba;
• Sanye take da madaidaicin ƙima mai ɗagawa don sarrafa daidai matsayin ɗagawa da saka idanu akan matsayin ɗagawa a kowane lokaci don tabbatar da aiki mai aminci;
• Kowane manipulator yana sanye da firikwensin matsayi na madaidaiciya, wanda koyaushe yana mayar da matsayin mai aiki na yanzu, tare da ƙuduri na 0.8mm, yana tabbatar da cewa manipulator yana aiki daidai;
• Ingantaccen tsarin injiniya na musamman, tsawon rayuwar sassa, sauƙin kulawa da gyarawa, da saurin sauyawa na sassa.
★ m layout, factory-sanya karfe tsarin, high-ƙarfi aron kusa haɗin gwiwa, m anti-lalata magani
• Sauƙi don kulawa da adanawa akan zuba jari na masana'anta;
• Ana sanya tashar kulawa a cikin layin samarwa kuma baya mamaye sararin waje;
• Ƙarfi da aminci fiye da walda na gargajiya, gaba ɗaya kawar da damuwa;
• Kayan aiki yana da kyau kuma yana da kyau, mai sauƙin shigarwa, kuma lokacin ginin yana da gajeren lokaci;
• Ana harbi saman babban tsarin ƙarfe na ƙarfe don tabbatar da cewa murfin rigakafin lalata na gaba yana da ƙarfi da ƙarfi;
• Bayan harbe-harbe, ana bi da saman tare da maganin lalata, kuma a fesa shi da chlorinated rubber anti-corrosion shafi, don haka babu damuwa game da lalata.
★ Pickling rungumi dabi'ar tanki waje zagayawa tacewa:
• fasahar haƙƙin mallaka;
• Babu abubuwa masu dumama da murɗa a cikin tanki mai ɗaki;
• Zazzagewar igiyar igiyar igiyar igiyar waya tana inganta tasirin tsinke, kuma ana iya tsinke gibin sandunan waya da kyau;
• Inganta aikin pickling da 10 ~ 15%;
• Rarar tacewa ta kan layi a wajen tanki, cire ragowar kan layi, ƙara rayuwar sabis na hydrochloric acid da fiye da 15%, da adana farashin samarwa;
• Tsabtacewa da sake zagayowar kulawar tankin acid yana da tsayi, yana rage ƙarfin aiki.
★ Ingantacciyar fasahar sake amfani da ruwa:
Tsabtace sake zagayowar ruwa mai daidaitawa yana fahimtar yadda ake amfani da albarkatun ruwa a hankali;
• Ana sake yin fa'ida ta tururi zuwa tankin ruwan dumi;
• Amfani da ruwa zai iya zama ƙasa da 40Kg / ton, rage farashin samarwa.
★ Cikakken Tsarin Ruwa:
• Haɗaɗɗen matsa lamba na lokaci ɗaya na ciki da waje na sandar waya;• Yin aiki tare da na'urar juyawa ta igiya, zai iya wanke fuskar sadarwar igiyar waya da ƙugiya ba tare da matattu ba;
• Kowane bututun ruwa yana sanye da wani haɗin gwiwa na duniya ɗaya ɗaya, wanda za'a iya daidaita shi zuwa mafi kyawun kusurwa;
• Tsarin ƙwanƙwasa yana da sassauƙa kuma yana da kyau, kuma kulawa yana da sauƙi kuma mai dacewa;
• Kula da famfo na ruwa sau biyu, babban famfo na ruwa yana da alhakin zubar da ruwa, kuma ƙananan famfo na ruwa yana fesa saman sandar waya don kariya;
• Ana amfani da ruwan kurkure akai-akai ba tare da damuwa game da shan ruwa ba.
Lura: Tsarin rinsing bayan pickling yana da matukar muhimmanci a cikin dukkanin tsarin pickling da phosphating, wanda ya shafi maganin phosphating na gaba;mummunan tasirin rinsing zai rage rayuwar sabis na maganin phosphating.Bayan da aka kawo ragowar acid a cikin maganin phosphating, maganin phosphating yana da sauƙi don juya baki, kuma rayuwar sabis yana da mahimmanci;kurkurewar da ba ta cika ba kuma zai haifar da ƙarancin ingancin phosphating, saman ja ko rawaya, ɗan gajeren lokacin ajiya, da ƙarancin aikin zane.Masu ƙera samfuran ƙarfe waɗanda ke da buƙatu masu girma suna amfani da ingantaccen tsarin zubar ruwa.
★ Advanced kuma m phosphating da slag kau tsarin
• Cikakken aiki ta atomatik ta atomatik ba tare da aikin hannu ba;
• Babban tsarin tacewa yanki, tsaftacewa ta atomatik da kuma zubar da slag;
• Ana mayar da ruwa mai tsabta ta atomatik zuwa tankin phosphating, ba a buƙatar ƙarin tankin ruwa mai phosphating;
• Rashin zafi na bayani na phosphating yana da ƙananan a cikin tsarin kewayawa, wanda ke taimakawa wajen rage yawan amfani da makamashi;
• Amintaccen aiki, ƙananan sawun ƙafa, ƙananan amo da ƙarancin amfani da makamashi;
• Ayyukan aiki mai sauƙi, ƙananan farashin aiki da kulawa mai dacewa.
★ Babban tsarin sarrafawa da ƙirar shirin abin dogaro:
• Matsayin hanyoyi biyu na firikwensin linzamin kwamfuta da kusanci, haɗe tare da software algorithm, don hana haɗarin haɗari;
• Ƙuntataccen kulawar aminci da ƙayyadaddun firikwensin aminci don guje wa hatsarori na sirri da tabbatar da amincin ma'aikata;
• Babban matsayi daidai, kuskuren matsayi ≤ 5mm;
• Allon nuni a kan HMI ya kasance daidai da matsayi na yanzu na mai amfani da yanar gizo da kuma matsayi na ɗagawa na ƙugiya;
• Masu amfani za su iya tsara nau'ikan hanyoyin aiwatarwa;
• Dangane da nau'in sandar waya, mai aiki zai iya zaɓar tsarin tattarawa da phosphating tare da maɓalli ɗaya yayin lodawa;
• Za'a iya daidaita tsarin samarwa a kowane lokaci yayin aikin samarwa, tare da sarrafawa mai sassauƙa;
• Bibiya da yin rikodin matsayin tsari na kowane coil yayin aikin tsinke da phosphating;
• Ayyukan BYPASS, wanda zai iya gane sake wanke maɓalli ɗaya;
• Ana iya daidaita rahotanni daban-daban bisa ga buƙatun mai amfani, wanda ya dace da masu amfani don tambaya da rikodin;
• Yi amfani da ethernet masana'antu mara waya ta ƙofa don dacewa da ƙofa PLC don cimma abin dogaro da sarrafawa na ainihi;
• Za a iya zaɓar yin amfani da tsarin RFID ko lambar lamba, daidaita tsarin ta atomatik, da bin hanyar sandar waya a kowane lokaci;
• Za ka iya zaɓar yin amfani da Intanet na Abubuwan dubawa, sarrafa dandamali na girgije, kuma wayoyin hannu da allunan na iya kasancewa a kan layi mai nisa;
• Za'a iya ajiye tsarin tsarin MES, kuma tsarin MES zai iya haɗawa da wannan kayan aiki ba tare da matsala ba, wanda ya dace da sarrafa samarwa.
★ Tsananin gudanarwa da masana'antu:
• Dukkanin sifofin ƙarfe da ma'aikata suna ƙarƙashin gano kuskure;
• Ana gwada duk tankuna don 24-48 hours na cika ruwa;
• Duk kabad masu sarrafa wutar lantarki da kabad ɗin rarraba wutar lantarki suna bin takaddun shaida na 3C.
